Cooling Tower

Cooling towers can generally be classified by use into either HVAC or Industrial duty.ndustrial cooling towers can be used to remove heat from various sources such as machinery or heated process material. The primary use of large, industrial cooling towers is to remove the heat absorbed in the circulating cooling water systems used in power plants,petroleum rafineries,petrochemical plants, natural gas processing plants, food processing plants, semi-conductor plants, and other industrial facilities.

With respect to the heat transfer mechanism employed, the main types are:

• Wet cooling towers or simply cooling towers operate on the principle of evaporation. The working fluid and the evaporated fluid (usually H₂O) are one and the same.
• Dry coolers operate by heat transfer through a surface that separates the working fluid from ambient air, such as in a heat exchanger, utilizing convective heat transfer. They do not use evaporation.
• Fluid coolers are hybrids that pass the working fluid through a tube bundle, upon which clean water is sprayed and a fan-induced draft applied. The resulting heat transfer performance is much closer to that of a wet cooling tower, with the advantage provided by a dry cooler of protecting the working fluid from environmental exposure.

In a wet cooling tower, the warm water can be cooled to a temperature lower than the ambient air dry-bulb temperature, if the air is relatively dry. (see:dew point and psychrometrics). As ambient air is drawn past a flow of water, evaporation occurs. Evaporation results in saturated air conditions, lowering the temperature of the water to the wet bulb air temperature, which is lower than the ambient dry bulb air temperature, the difference determined by the humidity of the ambient air.

To achieve better performance (more cooling), a medium called fill is used to increase the surface area between the air and water flows. Splash fill consists of material placed to interrupt the water flow causing splashing. Film fill is composed of thin sheets of material upon which the water flows. Both methods create increased surface area.